Properties and Functions of PCB Photolithography

 

The photoresist must have good adhesion to the surface of the copper foil substrate to ensure the stability of the graphics during subsequent etching and processing.
Resistance to Etching: The photoresist needs to have sufficient etch resistance during the etching process to protect the unexposed area from the etching solution.
Surface Tension: The surface tension of the photoresist affects its fluidity and coverage during coating, and proper surface tension helps form a uniform photoresist layer.
Exposure Speed: Exposure speed determines the productivity of the photolithography process. Fast exposure can shorten the production cycle and increase yield.
Pinhole Density: Pinholes are very small-sized cavities in the photoresist layer, and the lower the pinhole density, the better the uniformity and integrity of the photoresist layer.

The Role of PCB Lithography:
Pattern Transfer: The photoresist accurately copies the circuit graphics on the mask plate to the copper-clad substrate of the PCB through a photochemical reaction.
Protection of the Copper Layer: During the etching process, the photoresist layer protects the unexposed copper layer from being removed by the etchant, thus forming the desired circuit pattern.
Improve Production Efficiency: The high efficiency of the photolithography process has a direct impact on the overall yield and cost of PCB manufacturing.
Ensure Circuit Performance: A precise lithography process ensures the accuracy of the circuit pattern, thus ensuring circuit performance and reliability.
Adapt to Complex Designs: High-performance photoresists can be adapted to increasingly complex circuit designs, to meet the needs of electronic equipment miniaturization, functional diversification.
Environmentally Friendly: Modern photoresist materials and processes tend to be environmentally friendly, reducing the use and emission of harmful chemicals.
Multi-layer Alignment: In multi-layer PCB manufacturing, photoresists require precise alignment capabilities to ensure that circuit graphics between different layers are accurately aligned.
Automated Production: A high level of automation in the photolithography process reduces human error and improves production consistency.
In summary, PCB lithography is a critical step in PCB manufacturing, which directly affects product quality and performance. High-performance photoresists and advanced lithography processes are the basis for realizing high-precision, high-density PCB manufacturing.